Dixon KODIAK 52 Dokumentacja

1SetupUncrate machine.ROPS Assembly(Roll Over Protection System)ROPS Assembly Components1 - Top Loop1 - Left Side Post1 - Right Side Post1 - Hardware

English-5SYMBOLS AND DECALSSymbols and DecalsThese symbols are found on the machine and in the operator’s manual.Study them carefully so that you know

English-6SYMBOLS AND DECALSROPS warning decalMoving sharp blades under coverWhole bodyexposure to thrown objects.Severing of fingers & toes.Do not

English-7SAFETY INSTRUCTIONSSafety InstructionsThese instructions are for your safety. Read them carefully.IMPORTANT: THIS CUTTING MACHINE IS CAPABLE

English-8SAFETY INSTRUCTIONS• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the

English-9SAFETY INSTRUCTIONSPersonal Safety Equipment• Make sure that you have first aid equipment close at hand when using the machine.• Never use th

English-10SAFETY INSTRUCTIONS• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the m

English-11SAFETY INSTRUCTIONSMaintenanceSafe Handling of GasolineTo avoid personal injury or property damage, use extreme care in handling gasoline. G

English-12SAFETY INSTRUCTIONS• Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the s

English-13SAFETY INSTRUCTIONS• Acid in the eyes can cause blindness, contact a doctor immediately.• Be careful when servicing the battery. Explosive g

English-14SAFETY INSTRUCTIONS• Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.• Never mak

2Control ArmsRemove top bolt in control arm and loosen bot-tom bolt, rotate the control levers to the uprightposition. Align the levers so they are ev

English-15SAFETY INSTRUCTIONSRollover Protection System ROPSThe ROPS increases the basic weight of the unit by 42 lbs/19 kg. The ROPS on the US units

English-16CONTROLSControlsThis operator’s manual describes the Dixon Zero Turn Rider. The rider is fitted with a Honda or Kohler four-stroke V-Twin en

English-17CONTROLS1. Motion Control LeversThe machine’s speed and direction are continuously variable using the two steering controls. The steering co

English-18CONTROLS2. Hour MeterThe hour meter displays the total operating time.It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash dur

English-19CONTROLS4. Blade switchIn order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.5. I

English-20CONTROLS7. Seat Locking DeviceUnder the rear part of the seat is a locking device that locks the seat into its folded position. The seat has

English-21CONTROLS9. Fuel Shut Off ValveThe fuel shut off valve is located at the right rear of the seat. The valve has three positions; right tank, l

English-22CONTROLS12. Throttle ControlThe throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the bla

English-23CONTROLSPump release valvesPump release valves are located at the pumps. They are used to release the system so the machine may be moved by

English-24OPERATIONOperationRead “Safety Instructions” section and following pages, if you are unfamiliar with the machine.TrainingZero turn mowers ar

3Adjusting the Mower DeckBefore performing any service or adjustment check list:1. Engage the parking brake.2. Place the blade-switch in the disengage

English-25OPERATIONRoll bar and safety beltOperate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rol

English-26OPERATION4. Disengage the mower blades by depressing the blade switch.5. Move the steering controls outward to the locked (outer) neutral po

English-27OPERATION7. If the engine is cold, the choke control shall be pulled out to its extents.8. Open the fuel valve for the selected fuel tank.9.

English-28OPERATION10. When the engine starts, immediately release the ignition key back to the run position.11. Slowly slide the choke control to the

English-29OPERATIONTo start an engine with a weak batteryIf your battery is too weak to start the engine, it should be recharged. (See “Battery” in th

English-30OPERATIONRunning1. Release the park brake by moving the lever forward.Your mower is equipped with an operator presence system. When the engi

English-31OPERATIONIn order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the

English-32OPERATIONMowing Tips • Observe and flag rocks and other fixed objects to avoid collisions.• Begin with a high cutting height and reduce it u

English-33OPERATIONStopping the EngineAllow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has

English-34OPERATIONMoving by HandIn order for the machine to be moved with the engine turned off, the vent screws on both hydraulic pumps must be open

4Tracking1. Tracking adjustment is accomplished usingthe tracking bolts. The tracking bolts act aslimiting device for the motion control leverswhen in

MAINTENANCEEnglish-35MaintenanceMaintenance ScheduleThe following is a list of maintenance procedures that must be performed on the machine. For those

MAINTENANCEEnglish-36 1) First change after 8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In

MAINTENANCEEnglish-37BatteryYour mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the batt

MAINTENANCEEnglish-389. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and hex nut.10. Fit the terminal guard.

MAINTENANCEEnglish-39Checking the Safety SystemThe machine is equipped with a safety system that prevents starting or driving under the following cond

MAINTENANCEEnglish-40Checking the Engine's Cooling Air IntakeCheck that the engine’s cooling air intake is free from leaves, grass, and dirt. If

MAINTENANCEEnglish-416. Install the main filter with the open end first. Ensure that it enters its recess at the end of the housing by pushing it in t

MAINTENANCEEnglish-423. Remove the foam rubber pre-filter and clean or replace as necessary. To clean, wash with warm water using a mild detergent. Sq

MAINTENANCEEnglish-43Replacing the Fuel FilterReplace the line-mounted fuel filter every 100 hours (once per season) or more often if it becomes clogg

MAINTENANCEEnglish-44Checking Tire PressuresAll four tires should have a pressure of 15 psi / 103 kPa /1 bar. Checking the Park BrakeVisually check th

Operator’s ManualKODIAK 52, 20 HONDA / 968999635KODIAK 60, 25 KOH / 968999636Please read the operator’s manual carefully and make sure youunderstand t

MAINTENANCEEnglish-45Pump beltCheck belt every 100 hours for excessive wear.To replace belt. Relieve tension on the deck belt and remove deck belt fro

MAINTENANCEEnglish-46Blade replacement:• Remove blade bolt by turning counterclockwise.• Install new or re-sharpened blade with stamped “GRASS SIDE” f

MAINTENANCEEnglish-47Adjusting the Mower DeckLeveling1. Position the mower on a level, preferably concrete, surface.2. Check the pressure in all four

MAINTENANCEEnglish-48To adjust anti-scalp rollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck

MAINTENANCEEnglish-49Cleaning and WashingRegular cleaning and washing, especially under the mower deck, will increase the machine’s life span. Make it

English-50LUBRICATIONLubricationLubrication Schedule GeneralRemove the ignition key to prevent unintentional movements during lubrication.When lubrica

English-51LUBRICATIONLubricating the CablesIf possible, grease both ends of the cables and move the controls to end stop positions when lubricating. R

English-52LUBRICATION3. Engine Oil Kohler EngineChanging the Engine OilChange oil after every 100 hours of operation (more frequently under severe con

English-53LUBRICATIONChecking the Oil LevelThe importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized.

English-54LUBRICATIONOil RecommendationsUsing the proper type and weight of oil in the crankcase is extremely important. So is checking oil daily and

English-1OPERATOR’S MANUALContents Introduction...3General ...

English-55LUBRICATION3. Engine OilChanging the Engine OilThe engine oil must be changed for the first time after 8 hours of operation. Thereafter, it

English-56LUBRICATIONThe oil level should lie between the markings on the dipstick. If the level is approaching the “ADD” mark, fill the oil to the “F

English-57LUBRICATION6. Front Wheel BearingsLubricate with a grease gun, one zerk for each set of wheel bearings, until the grease is forced out.Use o

English-58LUBRICATION9. Belt Adjuster, Mower DeckRemove the foot plate (two screws) and lubricate with a grease gun, one zerk, until grease is forced

English-59LUBRICATION12. Brake ArmsRemove one rear wheel at a time (four screws).Lubricate with a grease gun, one zerk for each brake arm, until the g

English-60LUBRICATION14. Changing the Oil Filter1. Drain the engine oil in accordance with the work description under the heading Engine Oil/Change En

English-61TROUBLE SHOOTING GUIDETrouble Shooting Guide Problem CauseThe engine will not start. • The blade switch is engaged.• The steering controls a

English-62TROUBLE SHOOTING GUIDEThe engine seems weak. • Clogged air filter.• Defective spark plugs.• Carburetor incorrectly adjusted.The engine overh

English-63STORAGEStorageWinter StorageAt the end of the mowing season (or if it will not be in use for longer than 30 days), the machine should be rea

English-64WIRING DIAGRAMSWiring diagram1. Battery2. Accessory outlet3. Key switch4. To engine pigtail5. Hour meter6. Seat switch7. Run relay8. PTO sw

English-2WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understa

English-65TECHNICAL DATA968999635 968999636EngineManufacturer Honda KohlerType GXV620 CV730Power 20 hp / 14.9kW 25 hp / 18.4kWLubrication Pressure wit

English-66TECHNICAL DATAEquipmentCutting width 52" / 132 cm 60" / 152 cmCutting height 1.5" to 5" (38-127 mm) 1.5" to 5"

English-67TECHNICAL DATAAccessoriesBioClip attachment (Mulch kit)Front baffle kitRoll Over Protection System. ROPS with seat belt. Accessory only for

English-68CONFORMITY CERTIFICATESEConformity CertificatesUSA requirementsLabels are placed on the engine and/or in the engine compartment stating that

English-69SERVICE JOURNALService Journal ActionDelivery Service1. Charge the battery.2. Mount the rear wheels.3. Adjust the tire pressure of all wheel

English-70SERVICE JOURNALAction20. Inform the customer about:The need and advantages of following the service schedule.The need and advantages of leav

English-71SERVICE JOURNALAction Date, mtr reading, stamp, sign25-Hour Service1. Check the fuel pump’s air filter.2. Check the hydraulic system’s oil l

English-72SERVICE JOURNALAction Date, mtr reading, stamp, sign50-Hour Service1. Perform the 25-hour service.2. Lubricate the front wheel bearings.3. L

English-73SERVICE JOURNALAction Date, mtr reading, stamp, sign100-Hour Service1. Perform the 25-hour service.2. Perform the 50-hour service.3. Change

English-74SERVICE JOURNALAction Date, mtr reading, stamp, sign300-Hour Service1. Inspect the machine. Come to agreement with the customer as to which

English-3INTRODUCTIONIntroductionCongratulationsThank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapid

English-75SERVICE JOURNALAction Date, mtr reading, stamp, signAt Least Once Each Year1. Clean the engine’s cooling air intake (25 hours).2. Replace th

English-76SERVICE JOURNALAction Date, mtr reading, stamp, sign

539 130504 01/07

English-4INTRODUCTIONUnauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal in